40% INCREASE IN MILLING PROCESS PRODUCTIVITY:
Full machining - roughing and finishing: 73 hours → 47 hours.
Highest accuracies and maximum surface quality
TOOL AND MOLD CONSTRUCTION. PROSPECT MOLD and FOOKE
"Compared to other milling machines we use, FOOKE machines are characterized by consistent, optimum geometric accuracy and the lowest percentage of unscheduled machine downtime. Even after more than 10 years of cooperation, FOOKE continues to convince and inspire us time and again."
Brandon Wenzlik, Prospect Mold
COMPACT GANTRY MILLING MACHINE
ENDURA® 7012LINEAR
Specially designed for high-performance heavy-duty machining of solid and high-strength materials.
HIGHLY accurate for today's required tolerances in tool making, from roughing to long finishing processes.
MODEL CONSTRUCTION. SIEBENWURST and FOOKE
"The positive and solution-oriented attitude of all FOOKE employees involved in the project convinced us. FOOKE products stand for excellent processing quality Made in Germany. The planning reliability and the very high-quality assurance give us a clear advantage over our competitors."
Stephan Dunkes
Team Leader Manufacturing/CAM MB Model construction
www.siebenwurst.com
VEHICLE DESIGN
GANTRY MILLING MACHINE
ENDURA® 611LINEAR
Excellent surface qualities with highly dynamic 5-sided machining of large 1:1 design models.
BMW I8 – Aluminum, milled to a piece of art.
Excellent surface qualities in model and mold making
MOLD CONSTRUCTION. AMARI and Fooke
"The performance parameters of the FOOKE machines convinced us. Because they fit our requirements perfectly. We came across Fooke through a recommendation from one of our customers. In the meantime, we have enough experience ourselves to be able to say: Fooke stands for competence, reliability and excellent machine service."
Josef Reiter, CEO
RIM MOLD
MODEL AND MOLD CONSTRUCTION
Reduction of processing time thought FOOKE milling strategies matched to the highly dynamic ENDURA® machine system.
FORMING TOOL - SIDE PART – CASTING
GANTRY MILLING MACHINE
ENDURA® 908LINEAR
Excellent surface qualities.
VEHICLE DESIGN
GANTRY MILLING MACHINE
ENDURA® 904LINEAR
Highly dynamic machining of 1:1 design models.
COMPACT GANTRY MILLING MACHINE
ENDURA® 711LINEAR
With robot system for automatic loading and unloading.
COMPACT GANTRY MILLING MACHINE
ENDURA® 704LINEAR
Optimum accessibility: 5-sided machining of the function side in one clamping.
GANTRY MILLING MACHINE
ENDURA® 905LINEAR
Cubing models for function testing, pilot series or exclusive small series.
TOOL AND MOLD CONSTUCTION
COMPACT GANTRY MILLING MACHINE ENDURA® 704LINEAR
Highly dynamic finishing and high precision rest machining.
TOOL AND DIE. CDM Tool & Manufacturing and FOOKE
"With the decision for a milling machine from FOOKE we have brought new momentum to our process. Less set-up time means more machining time. This enables us to carry out customer orders more economically and productively".
Mike Balderas, New Business & Marketing Manager
TAILGATE – INTERIOR & EXTERIOR
COMPACT GANTRY MILLING MACHINE ENDURA® 7012LINEAR
Versatile machine parameter settings and the optimum machine dynamics adapted to your machining task.
High-Performance Milling for
Prototyping - Model & Mold Making - Tool & Die Making -Jigs & Fixtures - Cubing & Vehicle Design
What once required extraordinary manual craftsmanship is now achieved with flawless precision through modern machine tools.
In the worlds of modeling, prototyping, and die and mold making, surface quality and precision aren't just goals—they are requirements. Professionals need a single, reliable solution capable of efficiently machining everything from rigid foam to alloyed tool steel. FOOKE delivers with high-performance, ultra-dynamic 5-axis milling machines engineered for these exact challenges.
Maximum Productivity, Superior Surface Finish
Today’s models and prototypes, as well as complex dies and molds, demand machining with ultra-fine stepovers. Whether you are running traditional 3+2 operations or increasingly complex 5-axis simultaneous paths, consistency is key.
FOOKE machines are built to maintain near-constant, high-speed feed rates throughout the entire cycle. By combining maximum structural rigidity with high-torque feed drives, we provide the foundation for:
- Best-in-class surface finishes
- Micron-level accuracy
- Outstanding shop floor productivity
Our Track Record of Excellence.
ALFA ROMEO F1 │ AUDI │ ASTON MARTIN F1 │ BMW │ BERTRANDT │DAIMLER │ EDAG │ FORD │ FRIMO │ HONDA │ KRAUSSMAFFEI TECHNOLGY │ MERCEDES-BENZ │ MERCEDES BENZ FORMULA 1 │ PORSCHE │RED BULL RACING │ SAIC VOLKSWAGEN AUTOMOTIVE │ SALZGITTER AUTOMOTIVE ENGINEERING │ SAUBER GROUP │ SCHÄFER │ SIEBENWURST │SILBERFORM │ TOYOTA │ VOLKE │ VOLKSWAGEN │ …
Applications at a Glance
Prototyping - Model & Mold Making - Tool & Die Making -Jigs & Fixtures - Cubing & Vehicle Design
Milling process accelerated by 50%
Prototyping & Tooling
Case Study: Maximizing Efficiency in Automotive Tooling
Partnering with a renowned manufacturer of steel stamping dies, we significantly boosted productivity in prototyping and tool making using our ENDURA® 5-axis milling machines.
By implementing innovative HSC (High-Speed Cutting) strategies and providing expert training through our applications engineering team, we successfully replaced conventional machining methods. Complete machining—encompassing both roughing and finishing—was slashed from 73 hours to just 47 hours, representing a productivity increase of up to 50%.
Furthermore, the high precision and superior surface finish of the ENDURA® machines reduced manual polishing time for the stamping dies by up to 70%. The synergy of innovative linear motor drive technology, maximum rigidity, and high-speed dynamics ensures world-class surface quality with peak efficiency.
Key Benefits at a Glance:
- 50% increase in milling productivity
- Up to 70% reduction in polishing time
- Superior surface finish with high-dynamic machining
- Innovative 5-axis HSC milling strategies
- Optimized for automotive prototyping, tooling, and mold making
Compact Milling Technology for Maximum Efficiency
Tooling & Mold Making
AWM Arnstädter Werkzeug- und Maschinenbau AG Relies on Innovative Automotive Milling Solutions from FOOKE
AWM Arnstädter Werkzeug- und Maschinenbau AG trusts in FOOKE’s cutting-edge milling technology for the automotive industry, successfully deploying the compact ENDURA® 900LINEAR.
Thanks to its high-productivity roughing, semi-finishing, and finishing capabilities, tools and molds can be manufactured faster and more efficiently across all industry-standard materials. The machine’s compact design allows for large work envelopes with a minimal footprint, and in most cases, it can be installed without the need for a specialized foundation.
For AWM, this translates to increased flexibility, shorter lead times, and the ability to precisely machine workpieces weighing up to 20 tons. This represents a true competitive advantage in automotive tool and mold making.
Faster. More Precise. More Efficient.
Modeling & Automotive Design
Precision in Motion: Redefining Automotive Design
In vehicle design, one priority stood above all others for our customer: achieving faster, jerk-free machining without sacrificing quality. We proved this capability immediately with the very first show-grade component produced on our automotive milling machines.
Thanks to superior machine accuracy and sophisticated compensation methods, subsequent tooling also delivers exceptional surface finishes. Visible transitions and manual rework are virtually eliminated.
For the customer, this means: shorter lead times, consistently precise components, and world-class surface quality. It is a decisive advantage for driving efficiency in automotive design.
Premium Surface Finishes, High-Dynamic 5-Sided Performance
Automotive Styling
High-Dynamic 1:1 Design Modeling: A Leading German OEM Relies on FOOKE
For the high-dynamic machining of full-scale (1:1) design models, a leading German OEM trusts in our ENDURA® 900LINEAR series gantry milling machines.
These machines enable the efficient, high-precision processing of large-scale design models, allowing the customer to slash machining times, maximize surface quality, and accelerate the entire prototyping workflow. The performance of the first two gantry mills was so impressive that a third machine has since been commissioned.
Thanks to the system’s high dynamics and superior surface finishes, design iterations can be implemented rapidly. This allows for faster decision-making in the vehicle design process—providing a decisive competitive edge in the automotive industry.
Functional Testing Models & Low-Volume Production
Cubing
Functional Validation, Pilot Runs, and Exclusive Low-Volume Production
A leading manufacturer relies on our automotive milling machines for functional validation, pilot runs, and exclusive low-volume production. Our precise 5-axis machining enables the efficient, highly detailed production of cubing models.
The customer benefits from accelerated lead times, high-fidelity prototypes, and superior surface quality, allowing design concepts to be tested and optimized immediately. Even small production batches can be realized cost-effectively without compromising precision or quality.
Thanks to a rigid machine structure, innovative drive technology, and high-precision control, even the most complex geometries are machined with total reliability. This provides a decisive advantage for R&D and pre-production in the automotive industry.
High-Precision Carbon Fiber Chassis Machining
Motorsports
High-Precision CFRP Chassis Machining for Elite Motorsports
We provide leading motorsports organizations with milling machines specifically engineered for the high-precision machining of CFRP chassis. The challenge is clear: carbon fiber reinforced polymers are extremely hard, abrasive, and thermally sensitive. Achieving peak precision, minimizing surface damage, and ensuring consistent repeatability are absolute requirements.
Our 5-axis milling machines are designed to process these demanding materials reliably and efficiently. Thanks to a rigid machine structure, high-dynamic feed drives, and specialized machining strategies, even the most complex geometries are milled with total accuracy.
For our customers, this results in perfect part fitment, shorter lead times, and a significant reduction in manual rework—factors that are critical to maintaining a competitive edge on the track. Additionally, racing teams benefit from consistent results across small-batch production, all while maintaining superior surface quality.
As a gesture of appreciation for this successful partnership, the FOOKE team even received a personal gift from the customer.
Efficiency Starts Here—Let’s Connect
Are you looking for a reliable milling solution for the automotive industry that guarantees peak precision and maximum uptime?
FOOKE solutions are engineered to meet these exact demands, helping you build a more efficient, stable, and competitive manufacturing process.
Get in touch with us today! Our experts are ready to provide a personal consultation and find the perfect solution for your automotive production requirements.
Phone: (248) 218 5880
Email: info[at]fooke-usa.com
