Cutting-edge Aluminum Plate Milling Machines
designed for high-performance machining of large aluminum plates.
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Aluminum Plate Milling Machines
for High-Precision, Large-Scale Applications
When it comes to machining large aluminum plates with maximum precision and efficiency, our Aluminum Plate Milling Machines set the standard. Engineered for demanding industrial environments, they combine advanced technology with operator-friendly design to deliver outstanding results in every application.
Whether in aerospace, shipbuilding, or heavy fabrication, our solutions ensure accurate, consistent, and cost-efficient plate processing. Built for performance and reliability, these machines are the ideal choice for manufacturers who require cutting-edge technology to stay ahead in competitive markets.
YOUR ADVANTAGES WITH AN ALUMINUM PLATE MILLING MACHINE FROM FOOKE
Perfect Surfaces in a Single Pass
Our Aluminum Plate Milling Machines deliver outstanding surface quality that significantly reduces the need for secondary finishing. With high-precision milling technology, they create mirror-like finishes and exact dimensional accuracy, meeting and exceeding the strictest quality requirements.
Maximum Productivity
Built with a rigid gantry design and equipped with powerful milling tools, our Aluminum Plate Milling Machines achieve exceptional efficiency. They minimize cycle times, increase throughput, and help you meet even the tightest production schedules.
Flexibility for Every Requirement
No two plates are alike. Our machines are designed to adapt to your specific needs. Whether you’re processing oversized aluminum plates for aerospace, shipbuilding, or heavy fabrication, FOOKE Aluminum Plate Milling Machines deliver tailored performance you can rely on.
With an adaptable clamping system and the ability to handle a wide range of plate formats, our Aluminum Plate Milling Machines are the ideal solution for diverse industrial applications.
Ergonomic Design & Easy Loading
Thoughtfully engineered, FOOKE Aluminum Plate Milling Machines simplify the loading process, even for very large plates. This ergonomic design ensures smooth workflows, reduced setup times, and improved operator convenience.
Future-Proof Through Innovation
By choosing a FOOKE Aluminum Plate Milling Machine, you invest in cutting-edge milling technology that secures your competitive edge today and tomorrow. The robust construction and modular expansion options guarantee long-term reliability and a high return on investment.
Get in Touch Today
Step into a new era of aluminum plate machining. Contact us for a personalized consultation and discover how FOOKE Aluminum Plate Milling Machines can transform your production processes.
FOOKE – Precision, Efficiency, and Productivity for Your Success.
Phone: (248) 218 5880
E-Mail: info[at]fooke-usa.com
HOW INDUSTRIES USE OUR ALUMINUM PLATE MILLING MACHINES
Aluminum Plate Milling Machine for
Cast Aluminum Billets
A leading aluminum producer relies on FOOKE’s state-of-the-art Gantry-type Aluminum Plate Milling Machine for the precise machining of cast aluminum ingots. Specifically designed to meet the demanding requirements of the aluminum industry, this machine delivers maximum efficiency in material processing.
The ingots, measuring up to 275.6" x 90.6" x 24.4", are securely clamped on the machine. Equipped with two powerful direct-drive high-frequency spindles (each 590 hp, 3,000 rpm, 1,033 lbf-ft), the system performs high-performance milling with ease. Thanks to advanced High-Speed-Cutting (HSC) technology, the process produces small chips that are perfectly suited for downstream briquetting.
With an impressive material removal rate of up to 2 x 2,441 in³/min, machining times are drastically reduced. This performance is further enhanced by an adaptive feed rate control system, which automatically adjusts to the material properties to ensure maximum efficiency and consistency.
Custom Vacuum Clamping System
for Aluminum Plate Milling Machines
The aluminum plate is placed on a modular vacuum clamping table, equipped with adjustable longitudinal and transverse grooves. These allow for flexible fixation of plates in a wide range of formats. Once positioned, the vacuum system is activated, securely and evenly holding the plate in place.
The full-surface clamping force minimizes vibration, improves dimensional accuracy, and ensures an excellent surface finish. An integrated monitoring function provides additional safety, guaranteeing secure fixation of the workpiece throughout the entire machining process.
This system delivers maximum stability and efficiency for our customers—enabling precise machining of large-format aluminum plates with FOOKE Aluminum Plate Milling Machines.
Aluminum Plate Milling Machine
with a 122" Milling Tool
With a large milling tool diameter of up to 122", our customer efficiently removes excess material in the first pass. The FOOKE Aluminum Plate Milling Machine allows for a cutting depth (ap) of 0.004" to 0.08" (0.1 – 2.0 mm) and a cutting width (ae) of up to 118".
Following rough machining, the finishing process ensures the required surface quality. The FOOKE machine achieves a surface roughness (Ra) of less than 11 – 16 microinch (0.28 – 0.40 µm), fully meeting the high demands of precision plate manufacturing.
TRUSTED BY INDUSTRY LEADERS - CUSTOMER FEEDBACK ON FOOKE ALUMINUM PLATE MILLING MACHINES
"We have enjoyed a trusted partnership with FOOKE for nearly 20 years. The quality and reliability of their machines, along with their excellent service, continue to impress us. From quotation and process adjustments to final machine acceptance, everything runs smoothly and efficiently.
FOOKE’s innovative technologies and deep expertise ensure our production processes remain stable and efficient. We value FOOKE as a dependable and customer-oriented partner."
Dr. Philip Grothe, CEO – Alimex GmbH
FREQUENTLY ASKED QUESTIONS ABOUT FOOKE ALUMINUM PLATE MILLING MACHINES
For which materials is the Aluminum Plate Milling Machine suitable?
The FOOKE Aluminum Plate Milling Machine is specifically designed for the high-precision machining of aluminum plates in a wide range of alloys. Its robust design and advanced milling technology ensure consistent accuracy, superior surface quality, and efficient processing across different aluminum grades, making it the ideal solution for industries such as aerospace, automotive, shipbuilding, and heavy fabrication.
What is the maximum workpiece size that can be machined with the Aluminum Plate Milling Machine?
The FOOKE Aluminum Plate Milling Machine is capable of handling large-format aluminum plates with dimensions of up to 236" (6,000 mm) in length (X-axis), 118" (3,000 mm) in width (Y-axis), and 8.3" (210 mm) in height (Z-axis). This makes it ideal for machining oversized aluminum plates required in industries such as aerospace, shipbuilding, and heavy fabrication.
What surface finish can be achieved with a FOOKE Aluminum Plate Milling Machine?
After milling, the FOOKE Aluminum Plate Milling Machine achieves a surface roughness (Ra) of less than 11–16 microinch (0.28–0.40 µm). This excellent finish ensures precise dimensional accuracy and minimizes the need for secondary finishing operations, perfect for high-demand applications in aerospace, automotive, and precision plate manufacturing.
What feed rates does the Aluminum Plate Milling Machine offer?
The FOOKE Aluminum Plate Milling Machine provides stepless feed rates for maximum flexibility:
- X-axis: from 0.2 in/min up to approx. 2,362 in/min (5 – 60,000 mm/min)
- Z-axis: from 0.2 in/min up to approx. 197 in/min (5 – 5,000 mm/min)
This wide range of feed rates ensures both high-precision finishing and efficient rough machining, making the machine suitable for a broad spectrum of applications in aluminum plate processing.
What optional extensions are available for the Aluminum Plate Milling Machine?
Optional extensions for the FOOKE Aluminum Plate Milling Machine include a workpiece flipping device, foil application system, sawing unit, collision monitoring, chip extraction systems, and workpiece handling systems.
How is the workpiece clamped on the Aluminum Plate Milling Machine?
The secure clamping of the aluminum plate material is carried out using a vacuum clamping table with multiple longitudinal and transverse grooves, which provide flexible and individually configurable clamping fields.