Discover our
5-axis gantry milling machines
Benefit from advanced technology, turnkey solutions and reduced production costs.
Scroll
5-Axis Milling Machines
Why 5-axis milling machines from FOOKE are the best choice for you.
We develop complex high-tech products that are recognised worldwide as leading technology innovators in the machine tool industry. Due to our decades of experience, we offer a competitive advantage to our customers worldwide. Our aim is to further increase the added value of our products for our customers. Our 5-axis gantry milling machines are the best choice for companies that require the highest standards from their components. One of the outstanding features of our 5-axis gantry milling machines is the excellent motion control. We will convince you with high dynamics, precise accuracy and the best surface quality. These factors guarantee the optimal machining of even the most demanding workpieces.
6 KEY REASONS TO CHOOSE 5-AXIS GANTRY MILLING MACHINES MADE BY FOOKE!
For which industries and materials are 5-axis gantry milling machines from FOOKE particularly suitable and why?
Our 5-axis gantry milling machines are particularly suitable for all heavy-duty industries such as automotive, aerospace, rail transport and many more. 5-axis gantry milling machines from FOOKE offer exceptional precision and versatility to machine a wide range of materials, from cast iron and steel to aluminium and modern composite materials such as CFRP and GFRP. In the automotive industry, 5-axis gantry milling machines are often used where high surface quality and precise tolerances are required, i.e. in toolmaking, modelling, prototyping and vehicle design. They enable efficient machining of hard foam, alloyed tool steels and other complex materials used in the industry.
For the aerospace industry, FOOKE 5-axis gantry milling machines are ideal for machining demanding workpieces such as aluminium and titanium components. Their high precision is crucial in the production of parts for aircraft structures, cockpit doors or landing flaps. The 5-axis gantry milling machines also play a central role in rail vehicle production, particularly in the machining of large-volume aluminium profiles. Their high dynamics and precision optimise production efficiency and product quality, making them a preferred choice for these industries. At the end of the day, FOOKE's 5-axis gantry milling machines offer a high degree of flexibility when machining a wide range of materials and complex components, making them indispensable in highly specialised manufacturing environments.
Contact us now
Enter a new era now. Contact us for an individual consultation and find out how our 5-axis gantry milling machines can revolutionise your production processes.
FOOKE - precision, efficiency and profitability for your success!
Tel.: +49 (0) 2861 / 8009 - 222
E-Mail: sales@fooke.de
APPLICATION EXAMPLES OF OUR 5-AXIS GANTRY MILLING MACHINES
Automotive design
5-axis gantry milling machine for the automotive industry
The 5-axis gantry milling machines from FOOKE are indispensable in the field of automotive design. They enable high-precision and dynamic 5-sided machining of large 1:1 design models and guarantee excellent surface qualities. All OEMs in Germany rely on FOOKE's 5-axis gantry milling machines to produce their 1:1 models for good reason.
FOOKE's many years of close cooperation with the leading players in the automotive industry have provided us with comprehensive expertise and in-depth industry know-how. FOOKE stands for the highest precision, quality and efficiency - characteristics that are indispensable in sophisticated automotive design.
Experience how our 5-axis gantry milling machines perfectly fulfil your automotive design requirements and take your projects to the next level!
Mould making
5-axis gantry milling machine for the automotive industry
FOOKE's 5-axis gantry milling machines are an indispensable part of modern manufacturing in mould making. With these high-precision 5-axis CNC gantry milling machines, our customers can increase the productivity of their milling processes by up to 40 %. This means that the time required for complete machining - from roughing to finishing - is reduced from 73 to just 47 hours.
There is no compromise on quality. Our 5-axis gantry milling machines not only guarantee excellent surface qualities, but also impress with their exceptional precision. The outstanding quality of the motion control enables them to deliver a flawless ‘character line’, which is particularly important for sophisticated milling mould components.
By combining efficiency and precision, the 5-axis gantry milling machines from FOOKE set new standards in mould making. They enable considerable time savings without compromising on machining quality, thus optimising your production processes sustainably.
5-axis gantry milling machine for railway vehicles
The 5-axis gantry milling machines from FOOKE also play a key role in the production of railway vehicles. Whether for the machining of side walls, roofs or floor assemblies - FOOKE is the market leader when it comes to the precise machining of large-volume aluminium profiles.
Our long-bed 5-axis gantry milling machines offer impressive X-travels of up to 90 metres and are equipped with two gantries if required. This configuration makes it possible to perform both rigging and machining in a single operation, saving valuable time.
Moreover, this intelligent workspace division allows our machines to realise flexible 3-position machining. This further increases efficiency, as several work processes can run in parallel. On request, we can also integrate customised clamping concepts and fixtures to optimally adapt the machines to the specific requirements of our customers.
With these features, the 5-axis gantry milling machines from FOOKE set new standards in the production of railway vehicles and offer our customers maximum precision, efficiency and flexibility - even for the most demanding tasks.
5-axis gantry milling machine for the aviation industry
In the aviation industry, FOOKE's 5-axis gantry milling machines are primarily used for 3D surface milling of thin-walled aluminium outer skin panels. Our machines achieve impressive productivity increases of up to 35% compared to conventional reference processes thanks to our highly dynamic linear drive technology, optimised component clamping and intelligent quality control.
Our 5-axis gantry milling machines not only offer exceptional machining precision, but also a significant increase in efficiency by incorporating innovative technologies that are specially tailored to the requirements of the aviation industry. With customised applications, we ensure that our customers achieve maximum productivity and quality.
FOOKE sets new standards in the production of aviation components and delivers solutions that meet the highest demands for precision and efficiency.
5-axis gantry milling machines from FOOKE - Robust and reliable
FOOKE 5-axis gantry milling machines are characterised by their rigidity and reliability, which is primarily due to the company's high level of in-house manufacturing. FOOKE produces all relevant components, which are crucial for the rigidity and stability of the 5-axis gantry milling machines, entirely on-site. This approach not only guarantees consistent quality of the individual components, but also enables them to be precisely customised to the specific requirements of the machines. This ensures the long-term reliability and precision of the machines.
An outstanding feature of the 5-axis gantry milling machines is the excellent quality of the motion control, which impresses with a combination of maximum dynamics, precise accuracy and first-class surface quality. These features are crucial for the process reliability and availability of the machines, as they not only ensure performance in daily operation, but also extend maintenance intervals. The machines are designed to maintain their high precision and reliability even with continuous use over many years.
FOOKE's profound in-house production covers almost the entire manufacturing process. This means that all relevant structural components of the machines, such as cutting, burning, welding and mechanical production, are manufactured in our own production facilities. This high level of in-house production enables FOOKE to control the quality of each individual machine and optimise it to the highest level. In addition, in-house colouring and switch cabinet construction ensure that the machines have an excellent appearance and ideal integration of all technical components.
When it comes to engineering, FOOKE relies on an all-inclusive approach. The complete system is developed based on specific customer requirements - from the machining process to the design and construction of structural components through to the commissioning of complex machines. In this process, the extensive experience in the field of machining technology and the integration of feed drives comes into play.
The integration of the electrical design and the electrical wiring of the machines are also carried out by our own highly trained employees. This full-service approach ensures that FOOKE not only produces high-quality machines, but also has the entire manufacturing process under control - from initial design to final delivery and commissioning.
Generally speaking, the robustness and reliability of FOOKE 5-axis gantry milling machines is not only the result of innovative manufacturing techniques, but also of consistent in-house production and high-quality engineering expertise, which is taken into account in every single production step. By combining high dynamics, the utmost precision and a fully comprehensive manufacturing strategy, FOOKE offers machines that are not only technically state-of-the-art, but also reliable and economical with long-term reliability.
SUCCESS STORIES OF OUR 5-AXIS GANTRY MILLING MACHINES
Sheet metal forming tools
Success story automotive industry
Our customer is an innovative pioneer in automotive prototype construction and specialises in the production of tools made of aluminium, zamak and grey cast iron. With its many years of expertise in the machining of sheet metal forming tools, the company has now decided to take the next step towards the future - with the introduction of modern 5-axis gantry milling machines. The switch from conventional 3-axis machines to these ultra-modern gantry milling systems marks a turning point in manufacturing technology.
Together with our customer, we fundamentally reviewed the entire machining process and set new standards with our high-performance 5-axis gantry milling machine. This step required intensive collaboration, focussing on topics such as CAM programming, work preparation, tool selection and precision requirements.
What makes this partnership so special is the combination of our customer's profound knowledge of its components and the comprehensive expertise of our FOOKE operators in dynamic machining. Together, we have managed to write a success story characterised by state-of-the-art technology and efficiency.
The result speaks for itself: with the 5-axis gantry milling machine and innovative milling strategies, the full potential of the machine could be utilised which led to the reduction of the machining times for several components by an impressive 35-50%. Reworking times have also been drastically reduced.
Discover yourself how FOOKE masters your challenges in the automotive industry with its 5-axis ganrry milling machines and state-of-the-art application technology and how FOOKE raises your productivity to a whole new level!
Project partners: MOLDINO Tool Engineering Europe GmbH, Tebis AG
Copper conductors
Blast furnace industry success story
Discover an exciting customer application where we collaborated with a leading company to machine copper funnel-shaped components. Our customer had been using conventional machining methods for years, but the next step into the future was overdue. An older machine with limited dynamics was replaced by our state-of-the-art 5-axis gantry milling machine.
At the FOOKE demo centre, we presented innovative milling strategies that have been specially developed for use on 5-axis gantry milling machines. The result? A huge amount of enthusiasm on all levels! Our customer not only decided to purchase the ENDURA, but also decided to participate in a comprehensive training to optimise the entire machining process in the long term. The intention was to significantly reduce machining times and considerably increase efficiency.
The close collaboration between the FOOKE technicians and our customer's team resulted in creative milling strategies based on state-of-the-art milling technology and specially developed workpiece holders. Topics such as CAM programming, work preparation and precision requirements were discussed intensively in order to achieve the best possible results. This symbiosis of the customer's detailed knowledge of their specific components and our expertise in working with highly dynamic 5-axis gantry milling machines led to impressive results: Machining times were reduced by up to 50 %!
Impressed by the performance of the 5-axis gantry milling machine and the results achieved, the customer decided to expand its machine park with additional FOOKE machines. Moreover, they implemented a number of collaborative special projects that further optimised the production processes and opened up additional efficiency potential.
Step into the world of FOOKE and experience how we work with you to redefine the limits of what is possible in the blast furnace industry - with state-of-the-art 5-axis gantry milling machines and innovative solutions!
Project partners: Fraisa SA, Albrecht Präzision GmbH & Co KG, Tebis AG
Integral structural components
Aviation industry success story
Discover a fascinating customer application from the world of aviation: the production of a complex integral component - a section of an aeroplane wing. Our customer, a leading contract manufacturer in the aviation industry, has profound expertise in the production of structural components made of aluminium. However, the universal requirements of the industry demand constant adjustments.
The new edition of an aeroplane model required the production of larger components and an extension of the machine park. The customer selected our high-precision FOOKE 5-axis gantry milling machine, which is perfectly designed to meet the requirements of the aviation industry by offering high flexibility and efficiency. The integral component presented particular challenges: thin webs of over 1.5 mm, pocket depths of up to 40 mm and a milling rate of over 80 % required maximum precision and dynamic machining.
With our passion for challenges, our technical application engineers have tested various approaches to utilise the full potential of the 5-axis gantry milling machine. The process has been carefully customised, including the development of innovative milling strategies, the use of high-performance tools and the perfect adjustment of machine settings. Components in the aerospace industry must meet very strict criteria such as crack testing, ultrasonic measurements and bending tests. Due to our expertise, we were able to ensure consistent high quality while reducing the machining time per component by up to 7 hours.
Our strong network of partners also contributed to the success of this project: Over many years, we have built up close collaborations with leading manufacturers of tools, clamping devices and workpiece holders in order to realise innovative solutions together.
Discover how FOOKE masters the challenges of the aviation industry with its 5-axis gantry milling machines and the latest technologies. Discover our expertise and find out how we can take your manufacturing processes to a new level!
Project partners: Fraisa SA, Albrecht Präzision GmbH & Co KG, Tebis AG
Floor components
Rail vehicle industry success story
Discover a pioneering customer application from the railway industry: the machining of a floor component made of aluminium profiles. Our customer, who has been manufacturing aluminium profiles for the railway industry on an older FOOKE machine for two decades, is facing the challenge of modernising its production processes and maximising the ROI of its systems.
A new 5-axis gantry milling machine with the latest motors and customised application technology was to significantly reduce machining times and at the same time strengthen our customer's competitiveness. To achieve this goal, our application engineers analysed and comprehensively optimised the entire machining process ‘from the machine to the cutting edge’.
The test milling set a benchmark: the performance of the existing machine was compared with a modern FOOKE 5-axis gantry milling machine and new milling strategies. This turn-key package from FOOKE included the latest cutting geometries, innovative tool holders and high-precision milling strategies that are perfectly matched to our ENDURA machines.
Our long-standing collaboration with leading tool and holder manufacturers played a central role in the development of customised solutions that meet our customer's individual requirements. The result of this intensive partnership and technological innovation was impressive: a time saving of 43%, which made all the difference and emphasised the urgent need for investment.
Experience how FOOKE is redefining the limits of what is possible in the railway industry with its powerful 5-axis gantry milling machines and a comprehensive turn-key approach. Enter the world of FOOKE and let's take your production to the next level together!
Project partners: Albrecht Präzision GmbH & Co KG, Tebis AG
FREQUENTLY ASKED QUESTIONS ABOUT OUR 5-AXIS GANTRY MILLING MACHINES
Which components can best be produced with a 5-axis milling machine and why?
A 5-axis gantry milling machine is best suited for producing components with complex geometries and free-form surfaces, such as injection moulds, prototype components, structural components or rail vehicle components. 5-axis gantry milling machines enable precise machining from multiple angles, which means that even areas that are difficult to access can be machined. The advantages are high precision, efficient machining without reclamping and the ability to manufacture complex parts from different materials.
How does 5-axis machining work on a 5-axis gantry milling machine?
5-axis machining works by simultaneously controlling five axes: the three linear axes (X, Y, Z) and two rotary axes (A and B), which reach the workpiece at different angles and positions during machining. These 5-axis gantry milling machines offer precise and flexible machining of complex components by machining the workpiece from different directions during milling without having to reclamp it.
Which materials can be particularly efficiently machined on a 5-axis gantry milling machine from FOOKE?
Our 5-axis gantry milling machines are designed for a wide range of materials, including composites, plastics, light metals such as aluminium and steel alloys.
How does FOOKE support the integration of your 5-axis gantry milling machine?
We offer all-inclusive turnkey solutions including consulting, customisation, training and support to ensure smooth operation.
What does the support for training and technical assistance look like?
FOOKE GmbH offers full support in the form of training for your staff, both on-site and online. Technical support is also available and we have a dedicated team who can be contacted by phone or email to help with any technical queries or problems.
What are the operating costs of a 5-axis gantry milling machine?
The ongoing operating costs depend on several factors, including material costs, energy consumption, maintenance costs and wear and tear. On average, the operating costs can amount to between 10 and 20 % of the acquisition costs per year, with an exact calculation depending on the individual conditions of use.
What are the differences between the X, Y, Z, A and B axes on a 5-axis gantry milling machine?
In a 5-axis gantry milling machine, the X-axis controls the horizontal movement of the tool in the longitudinal direction, i.e. forwards and backwards. The Y-axis enables the horizontal movement in the transverse direction, i.e. from left to right, while the Z-axis controls the vertical movement up and down. The A-axis is a rotation axis that rotates the workpiece around the X-axis, making it possible to reach the workpiece at a certain angle. The B-axis works in a similar way to the A-axis, but rotates the tool around the Y-axis, providing additional flexibility when machining from different angles. These five axes work together to enable precise machining of complex geometries without having to reclamp the workpiece.